SN95 Ford Mustang Cold Air Intake Kit | 4.6 GT (1996–2004) black
A complete custom cold air intake system for Ford Mustang SN95 4.6 GT (1996–2004).
This design relocates the air filter into the fender well for cooler air intake and improved performance.
It may also fit older 5.0 Mustangs, but that has not been confirmed.
All components are 3D printed in ABS with 3.5 mm wall thickness for heat resistance and rigidity.
The intake elbow and vacuum fittings are designed to be acetone-welded together, creating a single, sealed unit.
📦 Included in the Set
You will receive all the necessary parts to assemble a full cold air intake system:
Main intake pipe – connects to the throttle body
90mm fender pipe – routes air to the fender well where the filter is placed
MAF adapter plate – allows mounting the factory or aftermarket MAF sensor
MAF pre-pipe section – connects between MAF plate and main pipe
Short connector pipes (16mm, 19mm, 78mm) – for vacuum and breather lines
Airflow transition piece – smooth transition between pipe sections
All parts fit together via acetone welding, and the vacuum fittings can be welded directly to the main pipe.
⚙️ Installation Notes
Use acetone to plastic-weld pipe joints and fittings.
Fit the 90mm pipe into the fender well with your air filter.
Drill vacuum line holes as needed before final welding.
Use high-quality 97mm and 85mm silicone couplers and 4" worm clamps for secure connections.
Optionally, apply foil or heat-reflective tape under the sections that run above the exhaust manifold.
✅ Fits SN95 Ford Mustang 4.6 GT (1996–2004)
✅ May fit older 5.0 models (not confirmed)
✅ ASA plastic – strong, heat resistant
✅ Fender-mounted 90mm cold air setup
✅ Acetone-weld assembly for airtight seal
✅ Custom part – may require small adjustments
⚠️ Note
This is a custom performance part — not OEM.
Some fine-tuning or trimming might be required depending on your MAF housing, throttle body, or filter type.
🧱 Materials (Etsy-safe format)
ASA Plastic, Heat Resistant Polymer